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FACILITY & EQUIPMENT LISTING

PHYSICAL PLANT

  • 55,000 Sq. Ft. Manufacturing Facility
  • 11,000 Sq. Ft. Engineering & Administrative Office Space

HORIZONTAL MOLDING EQUIPMENT

ManufacturerModel NumberShot Capacity (oz)Clamp Tonnage
(1) Arbug 221-55-250 1.9 28
(1) Toyo Electric SI335 PLCS11 1.43 35
(2) Toyo TI35H PLCS-9 1.3 35
(4) Toyo TI55H PLCS-9 2.7 55
(1) Toyo TI55H PLCS-9 2.0 55
(1) Toyo Electric SI55 PLCS-9 2.15 55
(3) Toyo TI90H PLCS-9 5.5 90
(2) Toyo TM110G2 PLCS-6B 5.3 110
(3) Toyo TM150H2 PLCS-9 6.7 150
(1) Toyo TM200H2 PLCS-11 8.3 200
(1) Toyo Electric SI200 PLCS-9 8.87 200
(2) Toyo TM245H2 PLCS-9 20.8 245
(1) Toyo TM300H PLCS-9 25.5 300
(2) Toyo TM300H2 PLCS-11 25.5 300
(1) Toyo Electric SI3400 PLCS-11 25.56 400

VERTICAL INSERT MOLDING EQUIPMENT

(1) Arburg 221-75-300"U" 1.9 40
(2) Engel 330H/85VEC100ELA03 3.7 85
(2) Toyo TI90HR2 3.5 90
(2) Engel 330/125-EC88-A02EL 6.5 125

Each machine is a workstation consisting of the base machine with robot, a thermolator, a granulator, and a dessicant-drying unit. Each machine is equipped with a Production Process Monitoring System. An "On-Machine Data Transducer" is attached to each station to collect production, rejects and down-time data. This information is visible from any computer on the network. This assists in accurate shift reporting and improving production efficiency.

PAD PRINTING EQUIPMENT

  • (2) TampoPrint, Sealed Ink Cup 90, Pad Printing Machine
  • (1) Printex Model G2-150 Four Color Machine, including Rotary Indexer

TOOL ROOM EQUIPMENT

  • Hansvedt SM-150B EDM with 25 amp power supply
  • Vertical Milling Machines with .0005 readouts
  • 6" x 12" Surface Grinders
  • Okamoto Water Grinder
  • Colchester Lathe - 15" capacity
  • Bridgeport CNC Vertical Milling Machine with ProtoTrak Control


Full compliment of high precision instruments and measuring tools including 18" x 24" granite inspection plates, magnetic sine plates, boring heads, wheel dressers, angle plates, machine vises, etc.

QUALITY ASSURANCE EQUIPMENT

  • Brown & Sharpe Global Image 575 Coordinate Measuring Machine (CMM) with PC-DMIS CAD++ Software
  • Data Star 200 Optical DCC Measurement Inspection System with Autocheck/Basic X Software
  • RAM Optical Omis II Optical Measurement Inspection System with Auto Map Measurement
  • Analysis Program.
  • SPC Network System utilizing Mitutoyo Electronic Equipment
    • Pareto analysis charts
    • Capability studies
    • SPC charts
  • Nikon optical Comparator
  • Mitutoyo 0-24" Heightmatic with signal probe

Precision inspection and measuring tools including gage pins, gage blocks, micrometers, heightmaster, and indicators.

ENGINEERING

  • Equipment Includes Computer Aided Design NT workstations networked.
  • (1) Seat of SDRC's I-DEAS Master Series software version 12
    (1) Seat of AutoCad 2000
    (4) Seat of Solidworks 2006
    (1) Hewlett Packard DesignJet 755 full color plotter
    (1) Hewlett Packard DeskJet 1220C full color printer
    (1) Xerox 2510 Engineering Copier
  • Mold flow analysis software
  • Data exchanges includes STEP, IGES and DXF capabilities with wide band of IGES export control
  • E-Mail capabilities along with regular 1.4M 3 1/2" disk, 100M external Zip drive, CD RW, DAT Tape, and file compression and inflation tools for data transfer
  • SLA file creation for rapid prototyping of customer parts for visual studies
  • CAD software revisions and upgrades are implemented immediately upon receipt
  • Extensive engineering library/resource capabilities
  • 150+ years of combined engineering experience

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